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A Nano 3D Printer That Prints Nano-Sized Objects
https://www.nanalyze.com/2020/04/nanotechnology-3d-printing-by-nanoscribe/
an Israeli 3D printing startup that’s developing their flagship machine “capable of micron-resolution printing, with the capability to print thousands of parts in a single build.” The ability to 3D print objects at a micro or nanoscale opens doors for many new applications. Today, we’re going to look at Nanoscribe, a company that’s built the “world’s highest resolution 3D printer designed for ultra-precise and rapid microfabrication.”
About Nanoscribe
Click for company website
Spun off from the Karlsruhe Institute of Technology in 2007, Nanoscribe’s founders are leading scientists in the field of nanophotonics. In other words, they’re experts in studying how light behaves at a nanoscale. (That’s one of the things that makes nanotechnology so interesting. Under 100 nanometers, everything starts to behave differently.) The German company has raised an undisclosed amount of funding to build what they’re calling the “highest resolution commercially available 3D printer” dubbed the “Photonic Professional GT2” which can create structures just 30 nanometers across. (To put this in scale, a human blood cell is 8000 nanometers across.) In August of last year, they opened an office in ‘Murica (Bahstun to be exact) and three months later sold their 200th machine. Let’s try to understand what their nano 3D printers do and the technology that powers them.
Two-Photon Polymerization
They say that you should be able to explain your business plan to a nine-year-old – during the duration of a 30-second elevator ride. For Nanoscribe, they create very tiny 3D objects that can’t even be seen with the naked eye using photons, the basics units of light. The technique is called 2–Photon Polymerization (2PP) and it’s kind of cool to visualize. Some fellow who wrote a book on the topic describes the process as follows:
The technique is also referred to as two-photon polymerization because the polymerization of the photoresist is initiated by a two-photon process—that is, it requires the absorption of two photons at the same location simultaneously (or within a very short time of one another). This only occurs in a small volume at the center of the laser focus where the intensity is high enough. By sweeping the laser beam through the photoresist, optical quality 3D structures can be reproducibly fabricated with voxel sizes down to ∼ 100 ×100 × 300 nm3.
Credit: Light Robotics: Structure-Mediated Nanobiophotonics
Nanoscribe offers an entire product family of resins and other materials that can be used to print the tiniest structures on a variety of different substrates like glass, silicon wafers, photonic, and microfluidic chips. The Nanoscribe website contains stories of some very remarkable applications for the technology including:
A filtering membrane that can capture circulating tumor cells
A 3D printed scaffold that enables tailor-made neuronal networks
A 3D-printed microscaffold cochlear implant
Self-propelled microscopic donuts that can transport particles
The world’s smallest microstents made of soft and responsive components
A 3D printed micro valve for treating glaucoma (see below)
In addition to the above examples, here are some areas of research that 2PP technology is actively being used in.
Microfluidics – Various microfluidic elements such as filters, mixers, and capillary pumps
MEMS Devices– Remotely controlled movable micromachines can be printed with the device
Biomedical Engineering – Their users commonly fabricate 3D scaffolds to study cell growth, migration or stem cell differentiation on biomimetic structures
3D Microoptics – Single micro-lenses, freeform optics, and compound lens systems can be printed without the need of post-print assembly